Palletizing robot About
Product Woven bag/Cement bag / bag
Carton size110*85*76. 110*85*85 . 110*90*76
Time1.5S/bagStack 22 bags at a time
Layout plan:
Three dimentional stereogram:
Grasping structure:
1.Signal the robot into position when the product is in place,the gripper is ready to grasp.
2.The left and right travel motor of the gripper opens to prepare for grasping, base of fixture
3. The product is clamped into the carton, one side of the fixture is close to the carton side, through the sensor down to a certain height from the bottom of the top of the cylinder for the downward pressure, the bulk of the woven bags out of the bottom of the fixture fixture, then the action is complete
Working process:
After the bags come off the line, the bags that meet the packaging quantity flow into the robot gripping station, waiting for the robot to grab them and put them into the cartons with the assistance of displacement sensors from Genesys. The 2 production lines share 1 set of robotic equipment, and the cartons need to be put into the designated position manually beforehand and the deformation of the cartons has to be within a reasonable range.
Remark:
The palletizing robot can not only grasp empty bags, but also, after filling with materials, stack them according to the requirements.
Customizable Payload and Maximum ReachOur palletizing robot offers a significant customizable payload capacity from 100 to 350 kg, making it adaptable for both light and heavy-duty tasks. With a maximum reach of up to 3200 mm, the robot can easily manage a wide workspace, enhancing operational flexibility. This feature is ideal for businesses seeking scalable solutions as their production requirements grow.
Advanced Control and Programming OptionsEquipped with a PLC/PC-based advanced control system, the robot delivers high precision with 0.2 mm repeatability. Operators can program the robot using a teach pendant or through offline programming, ensuring ease of use and maximum productivity. Communication interfaces like Ethernet, Fieldbus, and Digital I/O provide seamless integration into existing automation setups.
Enhanced Safety and ReliabilitySafety is paramount, featuring emergency stop mechanisms, collision detection, and compatibility with safety fencing. Rated for operation in environments from 0C to 45C with up to 85% humidity, the robust, high-strength steel construction ensures reliable performance and long service life, even in demanding industrial contexts.
FAQ's of Palletizing robot:
Q: How does the palletizing robot ensure precise and consistent palletizing operations?
A: The robot features a 4-axis articulated arm with a repeatability of 0.2 mm, ensuring every movement is highly accurate. Combined with advanced PLC/PC-based control, precise motion control, and photoelectric correction, it delivers consistent and reliable stacking or sorting of items.
Q: What industries can benefit from using this palletizing robot?
A: This robot is ideal for the food & beverage, cement, chemical, pharmaceuticals, warehousing, and logistics sectors. Its robust build and high payload capacity make it versatile enough to handle varied materials, meeting the stringent demands of multiple industries.
Q: When should I consider using a fully automatic palletizing robot in my facility?
A: A fully automatic palletizing robot is recommended when you require improved efficiency, higher throughput, better worker safety, or process standardization. It is particularly beneficial for operations dealing with repetitive, heavy lifting or needing consistent stacking quality.
Q: Where can the robot be installed, and what are the mounting requirements?
A: This robot is designed for floor-mounted installation, requiring a stable and flat surface that can support its weight (approx. 700-1200 kg). Its dimensions and footprint may vary by model, so ensure sufficient space within your facility for optimal operation.
Q: What is the process for programming and integrating the robot with existing systems?
A: Programming can be accomplished using a teach pendant or via offline programming. The robot supports integration with existing automation systems via Ethernet, Fieldbus, or Digital I/O, enabling a smooth transition and quick start-up within your production line.
Q: How does the robot contribute to improved efficiency and workplace safety?
A: The robot automates material handling tasks, reducing manual labor and increasing throughput. Safety features like emergency stop, collision detection, and compatibility with safety fencing protect both operators and equipment, helping maintain a safer work environment.
Q: What warranty and after-sales support are provided for the robot?
A: The robot comes with a standard 1-year warranty. As a distributor, exporter, manufacturer, supplier, and trader from China, we offer dedicated after-sales support and can assist with installation, troubleshooting, and spare parts to ensure ongoing reliability.